Sunday, September 23, 2012

Natural Refrigerant - Ammonia

Most of the refrigeration and air conditioning equipments in the world today uses
fluorocarbon refrigerants to facilitate the heat transfer process. Fluorocarbon
refrigerants are synthetic chemicals which causes a high global warming potential,
and are a greater threat to the ozone layer as well if released to the atmosphere.
There are alternatives to these HFC's that can help to mitigate some of the
environmental risks.These are called ‘natural’ refrigerants because
the substances also occur in nature, these alternatives are:
   1) Ammonia,                                                Ammonia PT Chart
   2) Carbon Di Oxide
   3) Hydrocarbons

   Ammonia (R717)
   Ammonia is a naturally-occurring substance that can
   be used as a substitute to fluorocarbon refrigerants in
   refrigeration systems.


 

Properties
A) Ammonia (NH3)- R717 is a colorless gas with high pungent smell at atmospheric
     pressure, and possesses the ideal environmental properties for a refrigerant – it has
     both a zero ozone depletion potential (ODP) and a zero global warming potential (GWP).
B) These properties make ammonia an attractive prospect as a refrigerant, given that
     fluorocarbon (HFC) refrigerants can have global warming potentials as high as 3900.
C) Many people are familiar with ammonia as an ingredient in fertilizers and other products.
     Ammonia carries a B2 safety classification, meaning that it has a high toxicity, and also
     carries a medium flammability risk.
D) Ammonia is not compatible with commonly used refrigeration system lubricants.
     It is not suited for use with polyol ester (POE) and poly vinyl ether (PVE) lubricants,
     and it has only limited applications with poly alkylene glycol (PAG) lubricants.

Safety Issues
A) A glass of drinking water can contain as much as 1mg of ammonia, a 200gms steak
     as much as 13mg, and some food additives can contain as much as 18mg.Cigarette
     smoke and even the air we breathe also contains ammonia in small amounts.
B) This demonstrates that the human body can deal with ammonia in small quantities.
     Generally, any amount in the atmosphere below 20 parts per million (ppm) is regarded
     as not dangerous. At amounts of up to 53 ppm, ammonia’s characteristic odor will be
     noticeable.
C) In amounts of 300-400ppm, prolonged exposure will become unpleasant, and in amounts
     over 700ppm it can cause burns and serious damage to eyes. In amounts of 5000ppm or
     above,exposure can be lethal to humans within five minutes.

Thermodynamic Properties
A) Vapor mass is lighter than air ( 0.6 compared to air 1.0).
B) Ignition will occur at 651 C when vapor concentration is between 15% and 28%.
C) Ammonia corrodes galvanized metals, cast iron, copper, brass & copper alloys.
D) It weighs 5.15 pounds(2.34Kgs) per gallon(3.78 Liter) in liquid conditions
     (water weight 8.33 pounds per gallon).
E) Boiling point of liquid ammonia at atmospheric pressure is -2.22 C.
F) Liquid ammonia expands 850 times its liquid volume at atmospheric pressure.

Green HVAC Natural Refrigerants Natural HVAC

Saturday, September 22, 2012

Room Air Conditioner - EPS/Thermocol

EPS often called as Thermocol is designed keeping in mind the excellent thermal insulation and low cost.When assembled inside the window air conditioner it gives an excellent mechanical fastening to the partition plate and evaporator.Usually the density of the designed components is kept at 30 kg/cu.m and the granular size is 5 mm.

  HVAC Design-Blower Housing HVAC Design-Drain Tray  Room Air Conditioner-Drain Tray
  Room Air Conditioner-Drain Tray HVAC Design-Blower Housing  Small Air Conditioner Mfg.







Thursday, August 9, 2012

Energy Efficient - Air Conditioners

HVAC is in great demand in America & Europe it is one of the fastest growing consumer durable segment in India...!! The below pics were taken when we were having share holders meet in Lloyd and I was assigned the task of  making Product  Display Area for R&D.

Floor & Cassette Air Conditioner
H VAC-My Passion
R&D Display


Wednesday, August 8, 2012

Water Cooler

When I joined SRIPL one of the main tasks assigned to me was to Design & Develop energy efficient Water Coolers. I can proudly say that I gave birth to the Water Cooler Division of Shanti Refrigeration Industries Pvt. Ltd.


40/80 Ltrs. Design
Eureka Forbes Team
60/80 Ltrs. Design
Assembly Line View
Assembly View 150/150 Ltrs.
60/80 Ltrs. Assembly Line
 
 

Package Air Conditioner

Some of the machines that I designed for Commercial Air Conditioning segments' photos are below.
One of the striking features of this machine is that it has got a double circuit built into one with a twin compressor.
I was really surprised by the results that I obtained. When I measured the Air Out-let temperature the thermocouple was showing it to be 10.5 C.At that point of time, I knew my design was perfect.
Off-course the blower selection was tricky. I selected the blower from Yilida-A Chinese make, I ordered the compressor from Copeland from France.



Coil Protection With EPS Sheet 


I would like to thank my team members-Mr. Arun Tiwari,Mr. Allam Fatih,Mr. Tension (nick name)
for making this project a success.Needless to say Mr. Fabin Michael & Mr. Marpu were instrumental in the manufacturing of the coil.